The Digitisation has fundamentally changed the maintenance industry in recent years. One central aspect is the digital recording and Administration of all relevant Data and information. This increases the Transparency and traceability of maintenance and repair work.
Digitalisation also enables more efficient planning and control of maintenance processes, which leads to improved plant availability and efficiency.security leads. The use of digital tools such as Computerised Maintenance Management Systems (CMMS) optimises work processes and promotes a more efficient use of resources. Another significant advantage of digitalisation in the Maintenance is the possibility of carrying out preventive maintenance measures.
Continuous plant and machine monitoring enables potential failures to be recognised and rectified at an early stage before major damage occurs. This not only leads to higher plant availability, but also to considerable cost savings by avoiding expensive repairs. In addition, digitalisation enables better integration of IoT (Internet of Things) and Predictive Maintenance, resulting in a further Optimisation of the maintenance processes.
Key Takeaways
- Digitalisation enables more efficient maintenance through the use of CMMS systems.
- By using CMMS systems, costs can be reduced and resources optimally utilised.
- Work processes and planning are improved by digitalisation, which leads to increased plant availability and safety.
- The integration of IoT and predictive maintenance enables predictive maintenance that minimises downtime.
- CMMS systems are the The future maintenance, as they Efficiency and increase system availability and safety.
Increased efficiency through CMMS
Centralised recording and management
The centralised recording and management of maintenance schedules, work orders, spare parts and documentation significantly reduces the time required for maintenance. Increased efficiency achieved in maintenance.
Optimised resource planning
In addition, CMMS enables better planning and control of resources, which leads to optimum utilisation of employees and machines. Another advantage of CMMS is the ability to plan and carry out preventive maintenance measures.
Cost savings and integration of IoT
This not only leads to increased system availability, but also to significant cost savings, as expensive repairs can be avoided. In addition, CMMS enables better integration of IoT (Internet of Things) and predictive maintenance, which leads to further optimisation of maintenance processes.
Cost savings and resource optimisation
Digitalisation in maintenance leads to significant cost savings and resource optimisation. By using CMMS, maintenance processes can be controlled and planned more efficiently, resulting in optimum utilisation of employees and machines. In addition, the preventive Maintenance Reduce expensive repairs and downtime by continuously monitoring systems and machines.
This leads to significant cost savings for companies. Another important aspect is the optimal utilisation of spare parts and materials. By centralising the management of spare parts in a CMMS, stock levels can be managed and planned efficiently.
This avoids over- or understocking of spare parts, which leads to further cost savings. In addition, digitalisation enables better planning of maintenance work, which leads to optimum utilisation of resources.
Improving workflows and planning
| Metrics | Value |
|---|---|
| Labour time savings | 20% |
| Improvement in productivity | 15% |
| Reduction of errors | 25% |
| Increased efficiency | 30% |
Digitalisation in maintenance leads to a significant improvement in work processes and planning. By using CMMS, work orders can be efficiently planned, coordinated and documented. This leads to better organisation of maintenance work and optimum utilisation of employee capacity.
In addition, digitalisation enables better communication between the various departments, which leads to more efficient collaboration. Another important aspect is the ability to efficiently plan and control maintenance schedules and intervals. By continuously monitoring systems and machines, preventive maintenance measures can be planned and carried out at an early stage.
This leads to a significant improvement in plant availability and safety. In addition, digitalisation enables better integration of IoT (Internet of Things) and predictive maintenance, which leads to further optimisation of work processes and planning.
Increased system availability and safety
Digitalisation in maintenance leads to a significant increase in plant availability and safety. By using CMMS, preventive maintenance measures can be planned and carried out efficiently. This leads to a reduction in expensive repairs and downtimes, which significantly increases plant availability.
In addition, the continuous monitoring of systems and machines enables early detection of potential failures, which leads to increased system safety. Another important aspect is the ability to efficiently plan and control maintenance schedules and intervals. The centralised management of maintenance plans in a CMMS enables maintenance work to be optimally coordinated and carried out.
This leads to improved plant availability and safety. In addition, digitalisation enables better integration of IoT (Internet of Things) and predictive maintenance, which leads to further optimisation of plant availability and safety.
Integration of IoT and predictive maintenance
Advantages of continuous monitoring
By continuously monitoring systems and machines using IoT sensors, relevant data can be recorded and analysed in real time. This enables early detection of potential failures, which leads to improved plant availability and safety.
Preventive planning of maintenance measures
In addition, the integration of predictive maintenance enables preventive planning of maintenance measures, which avoids expensive repairs. Another important aspect is the ability to analyse and link data from different sources.
Continuous optimisation of maintenance processes
By integrating IoT and predictive maintenance, extensive data analyses can be carried out to identify patterns and trends. This enables the continuous optimisation of maintenance processes, which leads to a further increase in efficiency.
Conclusion: Why CMMS is the future of maintenance
In summary, it can be said that digitalisation in the maintenance sector has numerous Advantages entails. The use of Computerised Maintenance Management Systems (CMMS) enables efficient management and control of all maintenance activities. This not only achieves a significant increase in efficiency, but also improved planning, resource optimisation, cost savings, work processes and plant availability and safety.
The integration of IoT (Internet of Things) and predictive maintenance plays a crucial role in capturing relevant data in real time, recognising potential failures at an early stage and carrying out preventive maintenance measures. This leads to continuous optimisation of maintenance processes. Overall, it can be said that CMMS is the future of maintenance and that companies that rely on these digital solutions will remain competitive in the long term.
